Descripción
MEKA
MEKA
MEKA
MEKA
MB-110M: SOLUCIÓN PROFESIONAL PARA PRODUCCIÓN MASIVA
El modelo MB-120/135BM es la mejor opción para la producción de hormigón en masa en sitios de trabajo temporales. Combinando la durabilidad y la capacidad de almacenamiento de contenedores agregados de las plantas de procesamiento por lotes de hormigón estacionario con la flexibilidad del diseño móvil se convierte en una solución inigualable para cada profesional. La instalación requiere cimentaciones mínimas que reduzcan los costes operativos y la movilidad a un nuevo nivel.
MB – 120/135M HECHOS DESTACADOS
Chasis Robusto Rígido
El chasis principal pesado y estable permite una durabilidad extrema, un transporte seguro, un funcionamiento continuo de larga duración y un pesaje sensible al minimizar las vibraciones de las básculas.
Diseño Único De Chasis
Todos los equipos necesarios para el funcionamiento de la planta de procesamiento por lotes se instalan en el chasis principal y se transportan en él. El tanque de acumulación de agua, la bomba de agua, el tanque de aditivos y las bombas de aditivos junto con el compresor de aire vienen preinstalados en el chasis principal. Todo el equipo está precableado y probado.
Almacenamiento De Contenedores Agregados De Alta Capacidad
La bandeja agregada de los modelos MB-120BM y MB-135BM está diseñada como un chasis móvil separado de dos ejes, que es idéntico a los contenedores de agregados estacionarios, pero permite un fácil transporte e instalación. Los mezcladores más grandes requieren mayores capacidades de almacenamiento agregado para funcionar a su máximo potencial.
Alta Movilidad
Debido a su estructura rígida, la planta de hormigón MB-60M con 2 juegos completos de transportadores de tornillo, filtros y otros equipos de silo se pueden transportar con la ayuda de un solo camión remolque. Todas las plantas de procesamiento móvil de MEKA están equipadas con dos ejes para garantizar una buena distribución del peso.
Instalación Rápida
Las plantas de dosificación de hormigón de MEKA Mobile vienen precableadas con el máximo equipamiento instalado para garantizar una instalación rápida en el sitio. Normalmente, una planta de dosificación de hormigón móvil estándar se puede instalar en 1-2 días.
Fundimiento Mínimo Requerido
Debido al diseño centrado en la movilidad, nuestras plantas de procesamiento por lotes móviles no requieren una base mínima para minimizar los costos operativos en los sitios temporales.
Mezclador De Doble Eje 2,0m³
Lograr la homogeneidad y la viabilidad deseadas de las mezclas de hormigón modernas, en el menor plazo posible, es a menudo la fase más crítica de la producción de hormigón, por lo tanto, la necesidad de equipos de mezcla fiables y de alta calidad es esencial. Mientras que al ser casi completamente idéntico MB-120BM está equipado con 3,0 m3 y MB-135BM está equipado con 3,5 m3 mezclador respectivamente.
Belt Cleaning System
Due to the design and restricted space on the chassis transfer belt conveyor’s angle on mobile concrete batching plant is steep and require chevron type rubber belt. Generally, chevrons are difficult to clean and create material spillage on the mixer platform and all around the belt. Simple scrapers are not performing well. All MEKA mobile batch plants are equipped with cleaning brush system with electrical drive by default.
Aggregate Drip Trays
What is left after the cleaning system is being collected by drip trays which discharge all the spilled material in one place. All MEKA mobile concrete batching plants are equipped with aggregate drip trays which help to keep the mixer platform and area around the transfer belt clean.
High Weighing Accuracy
Heavy Main Chassis: Heavy main chassis minimizes the vibrations occurring during normal operation coming from the loading process, belt operation and mixing. Less vibration not only increases the accuracy but also increases the weighing speed which contributes to overall capacity.
Separate Weighing Hoppers: On all MEKA concrete mixing plants weighing hoppers for cement, water, additives and other materials are separated from the mixer frame and are installed on a separate chassis to minimize vibrations. Installing these directly on the mixer frame transfers the vibrations coming from the mixer to the scales. It affects the weighing process which becomes less accurate and requires more time to finish. Both accuracy and speed are negatively affected.
Multi-Loadcell Design: Cement and water scales are equipped with 2 loadcells to optimize the load distribution and to maximize the accuracy. On the other hand, cardan connections allow free movement and prevent the loadcell and other connection from breakdowns. MEKA never installs weighing hoppers on mixers.
No Front Supports
Due to heavy duty chassis design, none of MEKA mobile concrete batching plants require front supports. The absence of front supports doesn’t only reduce the installation time but also offers useful operation characteristics allowing for the mixer truck to approach from 3 points (180 degrees) and drive through. This feature is very useful for strict and narrow site conditions.
Sufficient Belt Width
Many of the competitors are using narrower transfer belts to reduce the cost. This application increases the aggregate transfer time which means less overall capacity. MB-60M and MB-100M are equipped with 800mm and 1000mm transfer belts respectively to maximize the stated capacity.
High Quality Components
We offer only premium parts from global well-known brands with our concrete batch plants. Most of the equipment can easily be found on global markets. This ensures long-term reliable continuous operation with minimum possibilities of break-downs.
Easy Maintenance
Wide service platforms on the mixer chassis and service platforms on the weighing level allow safe and easy servicing, which is very important from health safety perspective.
Built-in 30 Ton Cement Silo
Considering the mobility and installation in distant locations where cement supply might be difficult we have designed a MB-60M mobile concrete batching plant with built-in 30-ton cement silo. This option is available upon request.
Mobile Aggegate Feeding System
Due to the structure and design of mobile concrete batching plants aggregate bin height is quite high. In order to reduce the cost for building a one-side or two-side feeding ramp we have developed a mobile aggregate feeding system which allows easy aggregate feeding without any extra costs for foundation or ramp. LEARN MORE
Mobile Steel Foundation For Cement Silos
Mobile steel foundations allow installation of cement silos on flat ground without any concrete slab or column foundation required. This allows even faster installation and reduces the operational costs as the foundation can be transported together with the plant.
Options For Different Climatic Conditions
Cooling Options (Chiller) Chillers: MEKA offers a range of chiller systems to be used with concrete batching plants. Check the chillers product page for more information. Ice Weighing Hoppers: MEKA offers ice weighing hoppers for implementation of ice during concrete production in extra hot conditions. Ice Screw Conveyors: MEKA offers ice screw conveyor for implementation of ice during concrete production in extra hot conditions
Opciones de calefacción Cladding: MEKA offers sandwich panel or steel sheet cladding options. Steam Generators: Steam generators start to provide steam in short period of time comparing to steam boilers. Different types of fuel are available. Steam/Hot Water Suppliers Más información
Mejore las capacidades y características de su planta de Concreto de Lote MEKA
Pesaje / Dosificación adicional
Medición y Monitoreo
Opciones operacionales
Características adicionales de salud y seguridad
MB – 120/135BM ESPECIFICACIONES TÉCNICAS
MB-60M |
MB-100M |
MB-120/135BM |
|
| Compacted Concrete Output (30 and 20 sec mix) | 54-63 m³/h |
83-94 m³/h |
112-134 m³/h |
| Mixer Capacity (Compacted Concrete) | 1,0 m³ |
2,0 m³ |
3,0/3,5 m³ |
| Mixer Type | SingleShaft/TwinShaft/Planetary |
Twin Shaft |
Twin Shaft |
| Mixer Motor Power | 2×18,5 kW |
2×37 kW |
2×55/75 kW |
| Aggregate Bins | 4×10 m³ |
4×15-18 m³ |
4×25-30 m³ |
| Aggregate Feeding | Ramp or Pre-Feeding System |
Ramp or Pre-Feeding System |
Ramp or Pre-Feeding System |
| Aggregate Weighing/Transfer belt | 800×13.710 mm |
1.000×15.630 mm |
1.000×14.480 mm |
| Air Compressor Included, Piston or Screw Type | 5,5 kW |
7,5 kW |
7,5 kW |
| Cement Weighing Hopper | 500 kg |
1.000 kg |
1.750 kg |
| Water Weighing Hopper | 200 kg |
700 kg |
1.000 kg |
| Additive Weighing Hopper | 1 or 2 x 20-40 kg |
1 or 2 x 20-40 kg |
1 or 2 x 20-60 kg |
| Cement Screw Conveyor | 1-4 pcs D=219mm |
1-4 pcs D=273mm |
1-4 pcs D=273mm |
| Length | 16.960 mm |
18.710 mm |
18.335mm/18.068mm |
| Height | 4.340 mm |
4.540 mm |
4.400mm/3.615mm |
| Width | 3.100 mm |
3.100 mm |
3.100mm/2.746mm |
MB-60M |
MB-100M |
MB-120/135BM |
|
| Compacted Concrete Output (30 and 20 sec mix) | 54-63 m³/h 70-82 yd³/h |
83-94 m³/h 108-123 yd³/h |
112-134 m³/h 147-175 yd³/h |
| Mixer Capacity (Compacted Concrete) | 1,0 m³ 1.3 yd³ |
2,0 m³ 2.6 yd³ |
3,0/3,5 m³ 3.9/4.5 yd³ |
| Mixer Type | SingleShaft/TwinShaft/Planetary SingleShaft/TwinShaft/Planetary |
Twin Shaft Twin Shaft |
Twin Shaft Twin Shaft |
| Mixer Motor Power | 2×18,5 kW 2×25 Hp |
2×37 kW 2×50 Hp |
2×55/75 kW 2×75/100 Hp |
| Aggregate Bins | 4×10 m³ 13 yd³ |
4×15-18 m³ 19.6-23.4 yd³ |
4×25-30 m³ 32.7-39.2 yd³ |
| Aggregate Feeding | Ramp or Pre-Feeding System Ramp or Pre-Feeding System |
Ramp or Pre-Feeding System Ramp or Pre-Feeding System |
Ramp or Pre-Feeding System Ramp or Pre-Feeding System |
| Aggregate Weighing/Transfer belt | 800×13.710 mm 2’-7”x 44’-11” |
1.000×15.630 mm 3’-3”x 51’-3” |
1.000×14.480 mm 3’-3”x 47’-6” |
| Air Compressor Included, Piston or Screw Type | 5,5 kW 7.5 Hp |
7,5 kW 10 Hp |
7,5 kW 10 Hp |
| Cement Weighing Hopper | 500 kg 1,100 lbs |
1.000 kg 2,205 lbs |
1.750 kg 3,885 lbs |
| Water Weighing Hopper | 200 kg 440 lbs |
700 kg 1,545 lbs |
1.000 kg 2,205 lbs |
| Additive Weighing Hopper | 1 or 2 x 20-40 kg 1 or 2 x 44-88 lbs |
1 or 2 x 20-40 kg 1 or 2 x 44-88 lbs |
1 or 2 x 20-60 kg 1 or 2 x 44-132 lbs |
| Cement Screw Conveyor | 1-4 pcs D=219mm 1-4 pcs D=8.5” |
1-4 pcs D=273mm 1-4 pcs D=10.7” |
1-4 pcs D=273mm 1-4 pcs D=10.7” |
| Length | 16.960 mm 55’-8” |
18.710 mm 61’-5” |
18.335mm/18.068mm 60’-2”/59″-3′ |
| Height | 4.340 mm 14’-3” |
4.540 mm 14’-11” |
4.400mm/3.615mm 14’-6”/11″-11′ |
| Width | 3.100 mm 10’-2” |
3.100 mm 10’-2” |
3.100mm/2.746mm 10’-2”/9′-0′ |
